Manufacturing Process Overview

Operations & traceability map

A connected system behind every production order

The factory workflow connects order data, planning, procurement, production, inspection, warehousing, and shipment through defined records.

01

Order & R&D

Project information becomes an approved production order.

  • Sample Growth Platform & R&D System
  • Master Data & Sales Order
  • Production Order Release
02

Planning & Procurement

Material demand and supplier collaboration are planned before execution.

  • MRP Planning Run
  • Purchase Requisition & Purchase Order
  • Supplier Collaboration & Purchase Receipt
03

Production Execution

Production plans coordinate the manufacturing and material-transfer centres.

  • Production Plan & Scheduling
  • Emulsification · Filling · Packaging Planning Centres
  • Transfer Issue · Receipt · Material Return
04

Quality & Warehouse

Receiving, inspection, sampling, and storage decisions are recorded.

  • Warehouse Receipt & Incoming Inspection
  • PDA Sampling · Accepted / Nonconforming Route
  • AGV Put-away & Inbound Quality Inspection
05

Shipment

Qualified finished goods move from storage to the sales-delivery stage.

  • Production Inbound
  • AGV Transfer to Storage Area
  • Sales Shipment
Traceability layer

PDA production records → production traceability → operational reporting and decisions → BI dashboard

Workflow control modules

How every manufacturing module is controlled

Each module carries a defined process path, control point and retained record before work moves forward.

Process pathControl pointRecorded evidence
01 Module 01 Product Development Brief · Formula · Packaging Documented nodes
Key path
  1. Product Brief
  2. Formula Development
  3. Packaging Selection
  4. Pilot Confirmation
What is controlled

Formula feasibility, packaging compatibility and approval readiness.

Evidence retained

Approved brief, formula file, packaging specification and pilot confirmation.

Documented workflow nodes
  1. 01Product Brief
  2. 02Formula Development
  3. 03Packaging Selection
  4. 04Pilot Confirmation
  5. 05Production Scheduling
View complete module
02 Module 02 Production Management Plan · Materials · First piece · Patrol Documented nodes
Key path
  1. Plan & SOP release
  2. Material scan-out
  3. First-piece confirmation
  4. In-process inspection
  5. Hold for inspection
  6. Batch-record archive
What is controlled

Approved plan and SOP, material identity, line readiness, first-piece confirmation, patrol checks, hold status and labeling.

Evidence retained

Plan/SOP releases, scan-outs, first-piece and patrol checks, hold-to-inspection status, labels and batch records.

Documented workflow nodes
  1. 01Production Planning
  2. 02Emulsification Workshop
  3. 03Filling Workshop
  4. 04Packaging Workshop
  5. 05Material Return Workflow
View complete module
03 Module 03 Automated Filling & Packaging Equipment · First piece · Pack checks Documented nodes
Key path
  1. Equipment & packaging confirmation
  2. First-piece confirmation
  3. Packaging first-piece confirmation
  4. In-process patrol check
  5. Full-Case Weighing
What is controlled

Route assignment, equipment and packaging readiness, first-piece approval, packaging confirmation, patrol checks and final whole-carton weighing.

Evidence retained

Line set-up, packaging confirmation, first-piece and patrol checks, heat-seal and trim records, and full-case weighing.

Documented workflow nodes
  1. 01Round-Plate Filling Machine / Ice Cream Filling Machine
  2. 02Tube Production Line
  3. 03Full-Case Weighing
View complete module
04 Module 04 Product Testing Sample · Analysis · Report Documented nodes
Key path
  1. Sample Receipt
  2. Instrument Analysis
  3. Report Issue
What is controlled

Sample identity, testing conditions, result analysis and report authorization.

Evidence retained

Sample record, testing record, analytical result and issued report.

Documented workflow nodes
  1. 01Receive Sample
  2. 02Examine
  3. 03Information Entry
  4. 04Weighting
  5. 05Sample Handling
  6. 06Instruments Utilizing
  7. 07Result Analysis
  8. 08Filling Record
  9. 09Report Writing
  10. 010Report Issuing
View complete module
Quality Release
Process assurance

Built to be visible, controlled and reviewable.

The workflow pages show the operating steps, checks and retained records that support each move through production.

01

Defined steps

Key activities are presented in a defined sequence, from the initial brief through to report issue.

02

Retained records

The overview identifies the production, transfer, testing and reporting records retained across the workflow.

03

Quality checks

Control gates make plan release, material identity, first-piece approval, patrol checks, hold status and retained evidence visible before work proceeds.

04

Reviewable routes

Each module links to its detailed node view and matching visual workflow reference for closer review.

Every module connects to its documented workflow reference.

Questions about your process? Talk to our team.

Choose a specialist to discuss formula, packaging format, production controls or testing requirements in more detail.

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